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Posts Tagged ‘Tips’

Tips for plasma cutting success

March 28th, 2012 No comments

No doubt if you’ve been pondering purchasing a plasma cutter, you have a few questions about the operation and what some of the recommendations are for setting up a plasma. Precious little information is available that give rudimentary plasma settings for given thicknesses of metal. And very little information is out there on the different types of starts, or how they work. Maintenance information is almost zero as well.

One reason for this is that plasma cutting is a skill that is quickly mastered. With a simple point, pull trigger, and go operation, it takes nothing more than practice and a fairly steady hand. There are a few items like guides, and hole cutters that you can add to your arsenal to help multiply the versatility and accuracy of your cutter. But these items are icing on the cake and can be picked up later, after basic skills are acquired. There are also a few “hidden” bits of information that should be covered if you are to be ahead of the game.

Over the next few blogs, will break down the small tidbits of information that you’ll need to make a plasma cutting success. You’ll become familiar with what a dryer is, where it should be used, the different start types, and how each can benefit , and even a few simple guides for setting up your plasma for the first cuts.

Categories: Tig Welding Tags: , , ,

Plamsa cutting tips: Keeping it dry

March 28th, 2012 No comments

If you are interested in purchasing a plasma, one of the first “investments” you will need besides a capable air compressor, is a good quality dryer to remove moisture from the compressor air. Moisture is the arch enemy of plasma cutting. Plasma cutting with moisture in the line can yield disastrous results! Symptoms of having moisture in the line include poor cut quality with snootiness, and angularity of cut, sputtering, quickly worn consumables, and possibly even a destroyed torch.

Most companies provide a fine micron filter with a water trap as a last ditch effort to catch slugs of water or dirt that may travel down the line, but do precious little for actually removing large amounts of water from the air supply. It is surprising how much consumable life can be affected. It can also affect torch life by creating hot spots or arcing within the torch head where it should not be arcing. Trying to keep the moisture down to 0 is a multi layered challenge. First tank moisture should be eliminated from the tank daily by draining it. Also, any lines and hoses should keep well maintained fittings, so that leaks, and condensation are kept at a minimum.

At the tank, it is recommended to have at least a water trap dryer at the exit. The line should then travel as straight and short of a path to the plasma cutter as possible. Use of a desiccant type drier, that you’d find in an automotive paint supply store is a good way to get started with your dryer system. These are economical, and disposable. More expensive types use a replaceable silica gel pellets that soaks up moisture, and changes color as it does so to alert the user to the need to replace the pellets. Replaceable filter element types such as Motor Guard’s plasma cutter filter, are long lasting, and economical while providing excellent protection.

These have a high initial purchase cost, but are worth the investment if you have the money to spend. These filters should be right before the air supply enters the plasma cutter for maximum protection. New or dedicated hoses should always be used as well, to keep moisture out of the system when the plasma cutter is installed. Existing hoses typically have large amounts of water in the line, just waiting to dislodge and travel through the plasma cutter.

Categories: Tig Welding Tags: , , ,

MIG Welding Safety Tips:

August 26th, 2008 No comments

Welding is a proven method of permanently combining two metals together. inert metal Welding is a renowned and respected trade, however, the risks may out way the rewards of its production if the span style <= good " font-weight: bold "> MIG Welding Safety Guidelines are not taken. Security should be the main concern of the practitioner, beginner or master, it should not matter what their skill level is, and appropriate precautions should always be taken.

Here are some general guidelines safety may seem like common sense is enough, but sometimes employers can push these guidelines, do not let them. Even if you are welding on your own, it is very important to follow all MIG Welder Security precautions to enjoy a safe , productive experience. Some examples of security measures are:

Make sure all of your skin is covered and protected from the intense UV light occurs. Just by closing your eyes for a quick tack will not guarantee that you will not get a quick bow. (Arc Eye is a very painful result of inappropriate exposure to Welding light. The tingling sensation is placed in the eye is a common description.)

Always ensure that the area you work in has an exhaust system in place sufficient. If you have problems with extraction, do not forget to wear a respirator. Anything that is flammable anywhere near where you work.

Never forget the style = “font-weight: bold”> based Guidelines and never attempt to weld without an instructor if you don ‘ are not considered a professional.

: Plasma Cutter: arc welder: MIG: welder TIG: Diesel Generator: Cutting

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Tips for Overhead Tig Welding:

August 4th, 2008 No comments

Following are the major pointers for learn how to tig welds overhead using the walk the cup method…

1. Enlarge the electrode far sufficient to have the correct torch angle.

2. Maintain the electrode sharp and if it gets crapped up, sharpen it or exchange to a sharp one.

3. A flex head welding torch assists for getting the torch body far sufficient away from the hot metal.

4. Maintain a tight arc…concerning same as electrode diameter used or tighter.

5. For welds on thicker metal, use several passes.

6. The lay wire method is popular, but dipping the rod is better for ensuring diffusion in the root pass.

7. If you dip, maintain the hot tip of the rod shielded with the argon as of the tig cup.

8. A gas lens works extremely well but is not forever essential.

Welders:Plasma Cutter:Arc welder:Mig Welder:Tig Welder:Diesel Generator:Cutting Machines

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Tips for Welding Supplies:

July 31st, 2008 No comments

Mig welding supplies:

Mig welding stands for metal inert gas welding and when selecting which mig supplies to stock, you must forever look out for well known, excellence brands. Gears such as portable welders (like the Everlast Power I-MIG 160 mig welder) are good to contain in stock as these welders are simple to move, perfect for automotive work and are user friendly, making them huge for beginners. To make sure all your customers are catered for you can also stock specialized, top of the range mig welding supplies together with Inverter Welding Supplies welders. Including these in your range will appeal to the much experienced customers who insist ultra high spec gear to complete the job.

Tig welding supplies:

Tig (tungsten inert gas) welding supplies are supposed to also feature in your stock list as this gear is used by expert welders such as those working in the aerospace field. Tig supplies can be very powerful so as a result they do be inclined to be luxurious but investing in excellence machines from brands Tokentools will make sure your customers receive excellent value for money.

It is significant to cautiously choose excellence welding equipment for your customers to be assured of its reliability and value for money. If you want to stock high class welding equipment then contact Tokentoolsgenerators.

Welders:Plasma Cutter:Arc welder:Mig Welder:Tig Welder:Diesel Generator:Cutting Machines

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